Historically, accurately measuring contact angle on concave and convex surfaces has been a challenge. The typical method used to measure contact angle on these types of surfaces has been with a benchtop goniometer. The challenges arise from the way goniometers measure contact angle—from a horizontal view. A concave material prevents a clear visual of the horizon line needed to determine the contact angle. Because of this, the closest a user could get to measuring contact angle on a concave surface was to use a flat coupon (sample) of the same material and hope that the actual material surface has the same surface quality as the sample. While this would offer insight to the surface energy of the material, it would not be exact because it wouldn't be the actual part in manufacturing.
To read about the differences between a benchtop goniometer and the Surface Analyst, read this article: "The Best Method of Measuring Contact Angles for Reliable Manufacturing Processes."
A Unique Design to Measure Contact Angle on Parts with Complex Shapes
The reality is that manufacturers produce complex products that involve a large variety of material types, shapes and sizes. In order for contact angle to be a reliable method to determine surface quality, an innovative approach needed to be developed.
The Surface Analyst™ has been designed to precisely measure contact angle on these complex surfaces: vertical, horizontal, up-side-down, smooth, rough, and mirrored. Examples include: validating coatings on optical lenses, packaging cylinders, verification of coatings on automobile headlights, cleanliness checks inside of industrial processing tanks and many more. Our custom-made inspection attachments, fixtures and Quality Check Stations provide the stability needed to ensure surface quality inspections are as fast, easy and accurate as possible, without exception.
Watch the Surface Analyst in Action
Take a look at this video that demonstrates how the Surface Analyst is able to measure contact angle on these material surfaces.
Do you have a current or a upcoming project that could use surface quality validation via contact angle? Check out the custom solutions that the Surface Analyst provides that allow manufactures to control the challenges that come with complex-shaped products and surfaces.
Learn how you can utilize contact angle in the development of new products, to control supply chain issues and monitor manufacturing processes. Download the eBook, "Brighton Science's Guide to Adhesion Science for Flawless Manufacturing."