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Case Studies
Topic: Quality & Manufacturing Operations

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2 minute read

New Surface Quality Measurement Method Improves Vendor Compliance

Key Takeaways: Kala replaced imprecise dyne pens with Brighton Science's Surface Analyst technology to improve vendor compliance and surface quality control. They identified and documented microscopic surface energy inconsistencies in supplier film, leading to rapid vendor response and over...

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3 minute read

Verifying Multi-Step Surface Preparation Processes in Aircraft Assembly and Repair

Key Takeaways Verification at every step is essential. Multi-stage surface preparation workflows in aircraft assembly and repair require stepwise validation to ensure each action contributes to a bond-ready surface. Unexpected contamination can originate within the process itself. In this case, a...

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3 minute read

Optimizing Parts Washer Efficiency for FIPG

Key Takeaways The reliability of formed-in-place gaskets (FIPG) depends heavily on surface cleanliness before sealant application. Automotive manufacturers often struggle to verify and control industrial parts washer performance, creating risks for leaks, failures, and costly rework. Objective...

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3 minute read

Ensuring Successful RTV Sealing in Automotive Engines

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2 minute read

How NKT Photonics Eliminated Bond Failures with Surface Intelligence

Challenge When NKT Photonics was forced to internalize its aluminum etching and surface preparation processes after losing a supplier, the transition led to unexpected bond failures. Despite duplicating the equipment and processes, the failures persisted, resulting in significant financial loss and...

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2 minute read

Incoming: Validating Supplier Materials for Solar Panel Manufacturing

When manufacturers experience difficulties relating to product quality, it's common to believe the issue to be internal, and this is sometimes the case.

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