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Brighton Science Blog
Topic: Medical Device

3 minute read

How Surface Sensitive Measurements Help Medical Device Manufacturers Avoid Regulatory Bottlenecks

The pathway to zero defect manufacturing through implementation of quality control procedures is found right there in the name. Quality control requires the control of variables to ensure quality outcomes. But it’s the former that is beguiling to quality engineers. The variables in manufacturing...

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4 minute read

How to Reduce Medical Device Surface Testing Time and Subjectivity

Time is always of the essence for medical device manufacturers. When a medical breakthrough needs to make it to market there is no time to waste. There is also no margin for error. Medical device manufacturers are always working with doctors and scientists to experiment with profound new...

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7 minute read

How to Use Contact Angle Measurements to Dramatically Reduce Scrap

Predicting production outcomes in manufacturing relies on accurate data that calculates the variables that actually matter to things like reliability, performance and longevity of the product. There are countless tests to examine every conceivably measurable aspect of production. Metrology is...

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4 minute read

What Medical Device Manufacturers Need From Surface Cleanliness Testing

Quality tests during medical device production need to check a lot of boxes for manufacturers. Testing must increase confidence in product reliability in order to be worthwhile to manufacturers. What’s more, that confidence needs to be measurable and reportable because companies cannot tolerate...

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6 minute read

Surface Preparation for Reliable Optical Coatings in Photonics Manufacturing

Coatings are an indispensable part of manufacturing photonics. The coatings help determine the most basic functionality of the lenses they are applied to. How much light passes through, what happens to that light when it passes through the lens, does some light get absorbed, are some spectral...

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6 minute read

How to Know if Hydrophilic Coatings on Medical Devices Provide the Necessary Comfort for Patients

Comfort is more than just a nice thing to hope for when it comes to medical devices like tubing, catheters and stents that are implanted into the human body. Comfort, in this instance, is referring to the absence of pain. Having a piece of plastic or metal inserted into your body is never going...

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7 minute read

Controlling Parts Washing Methods for Medical Components

Cleanliness is next to production standardization requirements for medical device manufacturers (as the old saying goes). Devices built to be inserted within the human body understandably need to meet the highest cleanliness standards. Companies in this industry have already known what many of...

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5 minute read

Verification vs. Validation for Medical Device Product Quality Assurance

Validation and verification are inextricable from product development and process design for the manufacturing of medical devices. To satisfy regulatory standards, reduce risk, create efficiencies and ensure outcomes, manufacturers have ever-evolving validation and verification procedures. New...

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5 minute read

The Best Way to Verify Medical Diagnostics Coatings

The biomedical industry runs on testing. Testing is at the heart of meeting extensive requirements to ensure healthcare practices and facilities are safe. A kind of testing that has been on all of our minds lately is the kind of testing that analyzes the presence of diseases. Often these tests...

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4 minute read

How to Protect Overmolded Connectors for Medical Devices

Protective coverings are part and parcel of our lives these days. For industries reliant upon electronic components and connectors, protective coverings in the form of polymeric overmolding encapsulation need to remain sealed and impervious to the environment. To accomplish this, manufacturers...

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6 minute read

How to Get the Most Out of Your Vacuum Plasma Treatment

Vacuum plasma is the treatment method of record for many manufacturers. Not only because it is a legacy technology proven useful over many, many decades, but because it can be particularly effective at creating chemically reactive surfaces of various geometries that need to be bonded, coated,...

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6 minute read

How to Bond PTFE to Anything

Polytetrafluoroethylene or PTFE is a very common material in wide use among almost every major industry. This ultra-lubricious and multi-use fluoropolymer touches everyone from aerospace and automotive industries (as an insulating cover on cabling) to musical instrument maintenance (it’s found...

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4 minute read

Covid-19: Biological vs. Chemical Contamination in Manufacturing

Lately, the whole world has been having variations on the same conversation. Whether the discussion centers on N95 masks, toilet paper, hand sanitizer, disinfecting wipes, or what movies to watch while maintaining a safe social distance, the underlying concern is about cleanliness. At BTG Labs...

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4 minute read

What is the Best Fast & Accurate Alternative to Dyne Testing?

Dyne solutions have been the most common method of quality checking material surface cleanliness for decades. Their ubiquity and low cost have led them to be heavily relied upon by manufacturers even though they are imprecise, destructive to surfaces and harmful to the user. The science behind...

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1 minute read

Get the Conversation Started at MD&M West

BTG Labs is going to be exhibiting at the Medical Device and Manufacturing (MD&M) West medtech event Tuesday February 4 to Thursday February 7. Our Surface Experts will be joining 19,000 attendees from around the world for three days at the Anaheim Convention Center in Anaheim, CA to discuss the...

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1 minute read

Webinar: BTG Labs + Plasmatreat Team Up for Polymer Surface Activation Discussion

This Tuesday, December 11 at 2pm EST we'll be partnering with Plasmatreat, a developer of surface treatment systems, to present a webinar hosted by Plastics Technology magazine. Dr. Giles Dillingham, BTG Labs' CEO and Chief Scientist, and Khoren Sahagian, Chief Process Engineer and Applications...

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1 minute read

Webinar: Getting the Most Out of Your Plasma Treatment

We've collaborated once again with Composites World for a webinar elucidating a surface prep tool that's widely used and seldom understood. Watch the video of the webinar "Strategies to Control and Optimize Plasma Treatment in Composite Manufacturing" to learn how to get the most out of plasma...

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1 minute read

Speaking Engagement at AMI Medical Tubing Conference October 2-3

In the diverse and ever-growing world of medical devices, particularly those involving polymeric tubing, it is always crucial, and not always easy, to test and definitively guarantee the adhesion of your bonds and coatings. In the pursuit of bringing solutions to adhesion issues, BTG Labs is...

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Less than a minute read

New Webinar Discussing Additive Blooming Effects on Polymer Adhesion

Partnering with Plastics Technology, BTG Labs held a webinar about a topic that’s attracting a lot of attention.

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2 minute read

New Life for Catheter Manufacturing: Proving Surface Quality to the FDA

“We’re manufacturing catheters, but currently we don’t have a reliable way to prove to the FDA that our plasma treatment process is effective and in control”   It's no surprise that manufacturing in the medical world carries with it a unique level of responsibility. The comfort and safety of...

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1 minute read

How manufacturers can slide into FDA validation of their medical tubing

 Image above: Medical catheters used with a custom fixture

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1 minute read

Customer Journey: Medical Tubing Gets Validated

  How do we obtain FDA validation on our medical tubing when there’s no way to show quality in a measurable and specific way? A question all too commonly faced in the medical device industry, with the answer meaning acceptance of the product and the ability to sell without risking legal...

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1 minute read

Here’s the Big Deal about Surface Cleanliness Measuring on Small Parts

Performing any kind of inspection on small parts can be difficult. When measuring for surface cleanliness, accessing small parts can be even more challenging, especially when measuring on the factory floor. With the Surface Analyst, measuring surface cleanliness on small parts has never been...

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1 minute read

Network and Learn with BTG Labs at AMI’s Polymer Testing & Analysis 2017

BTG Labs Lead Sales Engineer Lucas Dillingham will present “What Manufacturers Need to Measure When Controlling Surfaces for Adhesion” at AMI’s Polymer Testing & Analysis 2017 on September 20, 2017 at 12:10 pm. This event will run September 19-20 at the Pittsburgh Marriott City Center. The...

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3 minute read

Sitting Down with BTG Labs' President, Tom McLean

Tom McLean’s distinctive voice can often be heard throughout the halls of BTG Labs. I sat down with President and Chief Growth Officer of BTG Labs to learn more about the man behind the voice.   If you could, please walk me through the steps of your career. “The career is dominated by software....

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2 minute read

Surfactant Detection and 9 Other Surface Measurement "Hacks"

Brighton Science's Surface Analyst is more than just a fast, easy, accurate, hand-held, non-destructive, objective surface cleanliness gauge. It encompasses features to personalize your application for measuring on different parts and for different purposes. Because we work in highly diverse...

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Less than a minute read

Upcoming Webinar on Overcoming the Challenge of Bonding to Low Energy Thermoplastics

Every plastics manufacturer knows that bonding low energy thermoplastics can be challenging. In the upcoming webinar hosted by Plastics Technology, BTG Labs’ Chief Scientist Dr. Giles Dillingham will discuss practical ways to improve bonding of thermoplastics more reliably and efficiently.

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1 minute read

New Paper Presented at ANTEC 2017

Last week, BTG Labs exhibited and presented at ANTEC 2017. We were pleased to connect and exchange intelligence with leaders in the plastics industry. Our booth featured the Surface Analyst, which uses contact angle to measure surface cleanliness of a material. This monitors the surface...

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1 minute read

Connect with BTG Labs at ANTEC 2017

What is known as The Plastics Technology Conference, ANTEC (Annual Technical Conference) 2017 brings together diverse members of the plastics industry from around the world. Taking place in Anaheim, California May 8-10, ANTEC 2017 showcases the latest technologies and advancements in the...

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3 minute read

Q&A with Plasmatreat's President and CEO Andy Stecher on the Upcoming Open House and Surface TechDays

This week, BTG Labs will travel to Hayward, California to attend Plasmatreat’s Open House and Surface TechDays. As a partner of BTG Labs, Plasmatreat recruits the Surface Analyst to verify plasma treatments. We value chances like this to collaborate and offer customers complete surface treatment...

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1 minute read

BTG Labs Speaking at Plasmatreat's Open House

BTG Labs excitedly anticipates Plasmatreat's Open House and Surface TechDays. Held March 30 & 31 in Hayward, California. The 2-day event brings together leaders in the industries of electronics, automotive, and medical device. The Open House will showcase Plasmatreat's new R&D Center and Plasma...

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1 minute read

BTG Labs at Generis American Medical Device Summit 2016

The Latest in Medical Device Manufacturing BTG Labs will host a booth at the Generis American Medical Device Summit 2016. The event, taking place at The Westin Lombard Yorktown Center in Chicago, Illinois will go from October 5-6. Generis will bring together over 175 members of the medical...

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1 minute read

Contact Angle Measurements on Oxidized Polymer Surfaces Containing Water-Soluble Species

When Polymer Surfaces are Not Easily Accessible A recent collaboration between BTG Labs and 3M scientists demonstrates that the Surface Analyst™ can provide receding contact angles. These contact angles precisely match the Wilhelmy-balance values, but in seconds instead of minutes. The Surface...

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