Skip to content
Blog_Header
Blog

Brighton Science Blog
Topic: Consumer Goods

4 minute read

Surface Energy Measurement is the Key to Process Control and High Performance

When manufacturing companies take adhesion seriously it can have a remarkable effect on their ability to achieve their business goals. The key is to take a strategic look at adhesion processes early in product development. Glues, epoxies, coatings and other adhesives are coming alongside or...

Read

Topics: , ,

Subscribe to Our Blog

3 minute read

Why You Should Use Predictive Data in Building Material Manufacturing

Construction companies and the manufacturers who build the parts and materials that create buildings are relying on adhesives more than ever. When it comes to modern flooring, roofing, siding, windows and wall construction, to make sure the outside stays out and the inside stays warm/cool/dry,...

Read

Topics: , ,

4 minute read

Maintaining Consistent Adhesion Quality for Shoe Manufacturers even with Material Changes

There are a lot of reasons why sneakerheads love the shoes they covet. Athletic shoes have become one of the most sought after clothing items due to their aesthetic appeal but also because of the ever-evolving material innovations of shoe manufacturers. Shoes were once ubiquitously leather or...

Read

Topics: , ,

6 minute read

Everything Breaks: What Reliability Means for Adhesively Bonded Products

The seemingly easy and obvious answer to the question implied in the title of this article is: reliability means no failures whatsoever forever and ever, amen. Sadly, it’s not quite so simple. For manufacturing engineers, reliability is an elastic concept that is particular to each and every...

Read

Topics: , ,

6 minute read

The Huge Need for Zero Defect, Large Scale Molding Processes

Backyard pool retail showrooms are a true wonder. Seeing behemoth, empty vessels crowding a giant indoor space is disorienting, but it’s not the most stunning aspect of that strange, magical feeling. What makes these massive pools so improbable is that each one is just one solid, pristine,...

Read

Topics: , ,

6 minute read

Process Control Innovations for Card Manufacturers

We’ve all experienced the disappointing (and kinda embarrassing) moment when we’re at a register trying to buy armfuls of tortilla chips and salsa and the point of sale card reader screams out that an error has occurred. For credit and debit card manufacturers, these are the moments they want to...

Read

Topics: , , ,

6 minute read

Ensuring the Durability of Oleophobic Coatings on Consumer Tech

We’re all thinking a lot more about the surfaces we touch and the invisible things that might be on those surfaces. Manufacturers have been thinking about how surfaces interact with our skin and the environment long before COVID-19 made us all much more cognizant of what we can get from touching...

Read

Topics: , ,

6 minute read

How to Control Surface Quality for Bonding Dissimilar Materials

We’ve mentioned many times, in various articles, that bonded material systems are becoming the norm for manufacturers in nearly every industry. In order to make finished products more efficient in terms of weight, to cut material costs, to accommodate more automated processes, to lessen the need...

Read

Topics: , ,

3 minute read

Easy Ways to Find Manufacturing Adhesion Failure Sources

When adhesion failure plagues a manufacturing process it can be particularly disruptive. A production process may be humming along just fine and then it suddenly becomes clear that a coating is uneven, or paint is chipping (when it wasn’t before), or joints are weaker than they had been, or film...

Read

Topics: , , , , , , , , , ,

5 minute read

10 Most Common Surface Quality Mistakes by Manufacturers

Manufacturers are constantly fighting against adhesion problems. Surfaces not sticking and adhesives not working is the daily reality facing manufacturers looking to make high quality, reliable products. The daunting nature of the task to eliminate adhesion failure seems insurmountable and...

Read

Topics: , , , , , , , ,

3 minute read

Corona Treatment Concerns You Need to be Taking a Closer Look At

Disclaimer: this article is not about COVID-19, it is about a surface treatment process for better adhesion in manufacturing. If you're looking for information about cleaning, here's an article that discusses the difference between biological cleanliness and chemical cleanliness: COVID-19:...

Read

Topics: , , , , , , , ,

2 minute read

Don’t Forget the Surface of Microelectronics

It’s easy to be dazzled by the advancements in electronic and medical devices that are constantly being made and discovered allowing manufacturers to work on increasingly micro levels. Smaller tech means greater efficiency and higher production rates which can lead to lower prices and more...

Read

Topics: , , , , , ,

2 minute read

Surface Analyst 2001: The Tool That is Simplifying Adhesion Success

The BTG Labs suite of tools, that enable manufacturers and technicians to fully control their adhesion processes, has a new addition. The Surface Analyst 2001 introduces new levels of ease, simplicity and accuracy to manufacturing processes, providing the confidence that the surface will stick. ...

Read

Topics: , , , , , , , ,

2 minute read

How to Get the Most out of Industrial Parts Washers

Parts washers are the heavy-duty, hardworking machines that have become irreplaceable staples in any automotive or machined part manufacturing process. As manufacturing processes have become more sophisticated, the industries using parts washers includes not only industrial metals and aerospace...

Read

Topics: , , , , , , , , , , ,

3 minute read

4 Common Factors that Affect Conformal Coating Adhesion

The pervasiveness of electronics in every manufacturing industry has provided unique challenges. Manufacturers are tasked with protecting these componentsin environments that make electronics vulnerable to even minute amounts of moisture, debris and environmental contamination. A useful solution...

Read

Topics: , , , , , , , ,

1 minute read

The Secret to Effective Polymeric Plasma Treatment is Control

Plastics are ubiquitous a material as they come, and there is nary an industry that does not utilize them in an adhesion application; medical device, automotive, aerospace, consumer goods, and flexible film and packaging industries all exploit the versatility of polymers in manufacturing. Take a...

Read

Topics: , , , , , , , , , ,

1 minute read

Webinar: BTG Labs + Plasmatreat Team Up for Polymer Surface Activation Discussion

This Tuesday, December 11 at 2pm EST we'll be partnering with Plasmatreat, a developer of surface treatment systems, to present a webinar hosted by Plastics Technology magazine. Dr. Giles Dillingham, BTG Labs' CEO and Chief Scientist, and Khoren Sahagian, Chief Process Engineer and Applications...

Read

Topics: , , , , , , , , , , , , ,

2 minute read

How to Control Your Adhesion Process by Getting to Know Your Critical Control Points

What is a Critical Control Point? A Critical Control Point (CCP) is any point in the manufacturing process where the surface condition of a material has the opportunity to change—intentionally or unintentionally—and impact adhesion, in a positive or negative way. Why should you care about them?

Read

Topics: , , , , , , , , ,

1 minute read

Webinar: Getting the Most Out of Your Plasma Treatment

We've collaborated once again with Composites World for a webinar elucidating a surface prep tool that's widely used and seldom understood. Watch the video of the webinar "Strategies to Control and Optimize Plasma Treatment in Composite Manufacturing" to learn how to get the most out of plasma...

Read

Topics: , , , , , , , , , , , , , , ,

1 minute read

Reaching Out - Upcoming October Events and Tradeshows

Autumnal vibes have landed at BTG Labs and along with football-watching, apple-picking, Halloween costume-planning we have an array of opportunities for you to interact with us and learn more about the Surface Analyst.

Read

Topics: , , , , , , , , , ,

1 minute read

Speaking Engagement at AMI Medical Tubing Conference October 2-3

In the diverse and ever-growing world of medical devices, particularly those involving polymeric tubing, it is always crucial, and not always easy, to test and definitively guarantee the adhesion of your bonds and coatings. In the pursuit of bringing solutions to adhesion issues, BTG Labs is...

Read

Topics: , , , , , , ,

1 minute read

Custom Feet: How to Solve Surface Adhesion Problems in Difficult-to-Measure Areas

What do both of these statements about surface adhesion have in common? “We need to measure surface quality of the teeth on a gear to make sure the coating stays on.”  “We need to make sure the coating on our tubing is uniform, but we can’t measure a curved surface with our current surface...

Read

Topics: , , , , , , , ,

1 minute read

Here’s the Big Deal about Surface Cleanliness Measuring on Small Parts

Performing any kind of inspection on small parts can be difficult. When measuring for surface cleanliness, accessing small parts can be even more challenging, especially when measuring on the factory floor. With the Surface Analyst, measuring surface cleanliness on small parts has never been...

Read

Topics: , , , , , , , , ,

Less than a minute read

Webinar: How to Establish and Monitor Cleaning Processes

BTG Lab's recently held another successful webinar. Hosted by Products Finishing and presented by Dr. Giles Dillingham, the webinar emphasized the importance of monitoring cleaning processes and explored different ways to measure surface cleanliness.

Read

Topics: , , , , , , , , , ,

3 minute read

Sitting Down with BTG Labs' President, Tom McLean

Tom McLean’s distinctive voice can often be heard throughout the halls of BTG Labs. I sat down with President and Chief Growth Officer of BTG Labs to learn more about the man behind the voice.   If you could, please walk me through the steps of your career. “The career is dominated by software....

Read

Topics: , , , , , ,

1 minute read

The Surface Analyst's Unique Ability to Measure on Vertical Surfaces

Challenges often arise when verifying critical surface processes on the factory floor when measuring hard to reach areas and varying angles. The Surface Analyst conquers those challenges with the unique ability to measure on vertical surfaces, which include assembled parts and hard to reach...

Read

Topics: , , , , , , , , ,

1 minute read

Teflon: More than just pots and pans

Teflon is a household name that commonly invokes images of eggs sizzling on a skillet, spatulas flipping pancakes, or rice steaming in a pan. But, there is much more to this magical non-stick coating. Teflon, a brand name for PTFE (polytetrafluoroethylene), prohibits food from sticking to pots...

Read

Topics: , , , , ,

2 minute read

Surfactant Detection and 9 Other Surface Measurement "Hacks"

Brighton Science's Surface Analyst is more than just a fast, easy, accurate, hand-held, non-destructive, objective surface cleanliness gauge. It encompasses features to personalize your application for measuring on different parts and for different purposes. Because we work in highly diverse...

Read

Topics: , , , , , , , ,

Less than a minute read

How to Measure & Control Bonding of Thermoplastics

Presented by Brighton Science's Chief Scientist Dr. Giles Dillingham who discussed the surface characteristics of thermoplastics. Dr. Dillingham also explored surface treatment processes such as flame, corona, and plasma, and ways to monitor and verify those processes. The ability to understand...

Read

Topics: , , , , , , , , , ,

1 minute read

Don't Get Burned this Memorial Day Weekend: A Unique Surface Analyst Application

Every year for Memorial Day weekend, my family would pack up the station wagon and head to the lake. The weekend would be filled with red, white and blue, firing grills, festive picnic tables, and bathing suits. My mother would chide me to apply sunscreen before doing anything. And time after...

Read

Topics: , , , , ,

2 minute read

How Clean, is Clean Enough?

Manufacturers often encounter a similar puzzle, when cleaning invisible contaminants from a surface, how do you know when the surface is clean; how clean is clean enough? This is a common question that manufacturers ask when preparing their surfaces for bonding, coating, sealing, printing or...

Read

Topics: , , , , , , , , ,

1 minute read

Keeping Your Golf Equipment on Par: Why Top Manufacturers Turn to the Surface Analyst

There’s nothing like arriving at the course on a fresh spring morning. The sun is low, casting long shadows across the green mounds, foggy rays bring hints of warmth, a fresh, dewy smell fills the air, and everything is the most vivid green of the year. It’s time to get out the bag, polish the...

Read

Topics: , , , , , , , , ,

2 minute read

Building Smarter with the Surface Analyst

Roosevelt University, a liberal arts college in the Loop of downtown Chicago perfectly contrasts antiquated and contemporary architecture. Roosevelt’s first venue, constructed in 1889 just in time for the World Fair, is 17 floors of beautiful Art Nouveau structure. The Auditorium Building...

Read

Topics: , , , , , , ,

1 minute read

New Webinar Emerges from Plasmatreat Open House: The 4 Surface Fundamentals for Successful Bonding in Manufacturing

Manufacturers are all too familiar with the challenges of getting a bond to stick and hold. The success of a bond relies on the surface created prior to that bond, so, monitoring and measuring surface processes is the only way to know that the surface is ready to bond reliably. BTG Labs’...

Read

Topics: , , , , , , , , , , ,

3 minute read

Q&A with Plasmatreat's President and CEO Andy Stecher on the Upcoming Open House and Surface TechDays

This week, BTG Labs will travel to Hayward, California to attend Plasmatreat’s Open House and Surface TechDays. As a partner of BTG Labs, Plasmatreat recruits the Surface Analyst to verify plasma treatments. We value chances like this to collaborate and offer customers complete surface treatment...

Read

Topics: , , , , , , , , , ,

1 minute read

The Surface Analyst's Ability to Measure on Concave and Convex Surfaces

Broadening the Abilities of the Surface Analyst The Surface Analyst™ has the unique ability to measure on almost any surface: vertical, horizontal, smooth, rough, mirrored and in an easy, accurate, fast, and non-destructive way. However, until now, measuring on concave and convex surfaces...

Read

Topics: , , , , , , , , ,

2 minute read

The Surface Analyst Technology Replaces the Old Language of Dyne

Smarter Surface Processes For over a decade, manufacturers and suppliers have spoken the language of dyne when dealing with surface preparation and treatment verification. Because the process of dyne analysis requires users to interpret the way the ink spreads on a surface, it is highly...

Read

Topics: , , , , , , , , , , ,

2 minute read

Top 11 Most Frequently Asked Questions About the Surface Analyst

1. Does surface roughness affect the measurement? Can you measure on curved parts? Because the Surface Analyst uses patented Ballistic Deposition to deposit liquid drops, the user can easily take measurements on surfaces with varied shapes, orientation, and texture. While Ballistic Deposition...

Read

Topics: , , , , , , , , , ,

1 minute read

Common Surface Energy Tests: Dyne Inks

For years, manufactures have implemented a conventional method of testing surface energy using a solution called dyne inks. Dyne ink, when applied to a surface, can reveal the surface's adhesion potential. But, there's an inherent problem with the inks themselves...

Read

Topics: , , , , , , , , ,

1 minute read

Can Contact Angle Quantitatively Measure Total Surface Energy?

Water Contact Angle as a Quantitative Measurement of Surface Energy Brighton Science's Surface Analyst™ uses contact angle of highly purified water ballistically deposited on a material to determine surface energy.  This surface energy correlates directly to a material's ability to adhere....

Read

Topics: , , , , , , , , , ,

2 minute read

5 Primary Uses of the Surface Analyst

The Importance of Surface Cleanliness BTG Labs' Surface Analyst™ is a fast, easy, accurate, nondestructive, handheld device. It uses contact angle to measure the cleanliness level of a surface. Understanding and defining surface cleanliness within manufacturing is necessary. How a manufacturer...

Read

Topics: , , , , , , , , , , , , ,

1 minute read

The Surface Analyst's™ Unique Method of Measuring Water Contact Angle

Image above: The Surface Analyst uses Ballistic Deposition to deposit water on diverse surfaces to measure contact angle.   Fluid Deposition Style of Contact Angle Measurements Measuring the contact angle of a fluid on a surface provides an accurate reading of surface energy. However, methods...

Read

Topics: , , , , , , , , , , ,

2 minute read

BTG Labs' Surface Analyst™ Instantly Measures Contact Angle to Determine the Potential Adhesive Strength of Bonds

Handheld Solution for Verifying Surface Cleanliness The Surface Analyst™ is an innovative handheld solution for use in the lab and on the factory floor. It reduces waste, rework, and recalls when poorly prepared substrate surfaces lead to bonding, coating, sealing, painting, or printing failure.

Read

Topics: , , , , , , , , ,