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Brighton Science Blog
Topic: Electronics

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7 minute read

Better Consumer Electronics Reliability: Coatings and Adhesives

In a recent study conducted by Instrumental, the top ten most common manufacturing defects were examined. The number one defect that manufacturers fight against is a deficiency in glue. It’s a simple fact that electronic products are relying on adhesive bonding far more than mechanical fasteners in...

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5 minute read

Reliable Wire Bonding Through Quality Data Collection for Industry 4.0

Wire bonding and sintering are critical processes involved in the manufacture of a majority of electronic devices. These processes are used to connect silicon chips, integrated circuits (ICs), and electrical components to their housings and boards. Wire bonding has become one of the most widespread...

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7 minute read

How to Use Contact Angle Measurements to Dramatically Reduce Scrap

Predicting production outcomes in manufacturing relies on accurate data that calculates the variables that actually matter to things like reliability, performance and longevity of the product. There are countless tests to examine every conceivably measurable aspect of production. Metrology is...

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7 minute read

The Best Method of Controlling HMDS Use in Semiconductor Manufacturing

Semiconductors are one of the most fascinating areas of electronics manufacturing. The ability to “grow” almost irreducibly small integrated circuit components on silicon wafers has made an incredible amount of micronization possible. The theory has always been that as the chips got smaller, their...

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6 minute read

Surface Preparation for Reliable Optical Coatings in Photonics Manufacturing

Coatings are an indispensable part of manufacturing photonics. The coatings help determine the most basic functionality of the lenses they are applied to. How much light passes through, what happens to that light when it passes through the lens, does some light get absorbed, are some spectral...

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6 minute read

Ensuring the Durability of Oleophobic Coatings on Consumer Tech

We’re all thinking a lot more about the surfaces we touch and the invisible things that might be on those surfaces. Manufacturers have been thinking about how surfaces interact with our skin and the environment long before COVID-19 made us all much more cognizant of what we can get from touching...

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7 minute read

Coatings on Car Sensors and Why We Don’t Have Driverless Cars Yet

Our relationship to our vehicles may have changed in the past few months with the idea of commuting to work looking more like a shuffle to the desk across the room rather than a drive to the office across town. However, cars have not dropped from their prominence in our society. With health risks...

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6 minute read

How to Bond PTFE to Anything

Polytetrafluoroethylene or PTFE is a very common material in wide use among almost every major industry. This ultra-lubricious and multi-use fluoropolymer touches everyone from aerospace and automotive industries (as an insulating cover on cabling) to musical instrument maintenance (it’s found in...

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3 minute read

Plasma Treatment for Complete and Reliable Cleaning with Richard Burke

At IPC APEX 2020 in San Diego we wanted to explore the ways that electronics manufacturers, who are encapsulating their circuit boards with a conformal coating, are cleaning their boards. What are the benefits to their current processes and what are some things manufacturers could learn to make...

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2 minute read

History of Cleaning for Ideal Electronics Manufacturing with Mike Konrad

At IPC APEX 2020 in San Diego we got the chance to sit down and chat with Mike Konrad, from Aqueous Technologies and the Reliability Matters podcast, a show about the reliability of circuit assemblies.   Mike is an electronics components and assemblies cleaning expert, whose mission is to make...

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5 minute read

Why Surface Cleanliness is Crucial for Electronic PCBs

Defining “clean” is actually more complicated than it sounds. Cleanliness can be in the eye of the beholder (I mean, we all had a college roommate who swore they were tidy, but let’s be honest…) and it can also be calculated and precisely managed to the nth degree. In regard to pcb cleanliness for ...

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6 minute read

Component Connection Failure Root Causes on ENIG PCBs

The field of printed circuit board finishing and bonding methods has been growing and diversifying for decades. The design of PCBs depends heavily on the use and environment of the electronic package, and those design decisions include what Surface Mount Technology (SMT) is employed. SMT involves...

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6 minute read

Formed In Place Gasket (FIPG) Reliability Starts with the Surface

Form-in-place-gaskets (FIPG) have been a revolutionary advancement in industries that bank on high-reliability sealing applications. FIPG is a versatile sealing technique that deploys a mostly silicone (they can sometimes be blended with metals like silver, aluminum and nickel for conductivity...

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6 minute read

Conformal Coating Failure Caused by Poor Surface Cleanliness

Electronic components consist of many exposed and delicate pieces that leave them vulnerable.  A lot is relying on these fragile parts to function without fail. From implantable medical devices to navigational equipment and from sensor packages in cars to cell phones, the manufacturers of...

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2 minute read

Don’t Forget the Surface of Microelectronics

It’s easy to be dazzled by the advancements in electronic and medical devices that are constantly being made and discovered, allowing manufacturers to work on increasingly micro levels. Smaller tech means greater efficiency and higher production rates which can lead to lower prices and more...

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3 minute read

4 Common Factors that Impact Conformal Coating Adhesion

The pervasiveness of electronics in every manufacturing industry has provided unique challenges. Manufacturers are tasked with protecting these components in environments that make electronics vulnerable to even minute amounts of moisture, debris and environmental contamination. A useful solution...

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1 minute read

Optimizing your Metal Performance with the Surface Analyst

Manufacturers who work with metal and are concerned with metal performance are all too familiar with the obstacles that come along with coating, painting, bonding, printing, or sealing it. While the uses of metal in manufacturing are countless and exist in numerous industries, the common...

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